The other screws are only covered with a rust resistant coating on their surface which will break down or wear off over time.
Will screws rust a roof.
Wash the roof with detergent and water and scrub off any mold that has grown with a scrub brush.
Protect against corrosion and rust by using mechanically galvanized fasteners.
Stainless steel screws are rust resistant throughout the entire screw not just on the surface.
If the coating is breached or the substrate has moisture or treatments that attack and deteriorate the zinc coating rust will occur as soon as the coating breaks down.
If the screw is over tightened and stripped out the threads cannot build up any resistance to backout or pullout forces.
Instead of carbon steel screws use stainless steel or zinc aluminum cap screws.
Using urethane roof cement and steel roofing mesh spread a layer of cement over the damaged section making sure to extend at least 1 inches on all sides.
This not only reveals all the rust it ensures that the repair materials you use adhere properly.
Galvanization is a process that coats with zinc.
The stainless steel screw will absolutely be the best screw to resist rust.
After receiving a lot of comments and emails about this not working on certain objects i wanted to add that not all metals will rust.
Rust is a natural process that occurs when metal is exposed to air and moisture.
Variety and choice matter.
Coordinate color of roofing screw with roof panel color.
Cut a piece of steel roofing mesh to size to cover the area.
If you catch the problem before the rust virus makes its way down to the roof itself you can just change out the screws.
However if the rust has compromised the roof you very likely would have to change out all the panels at the least everything that has been affected just because of one little spot.
If your metal roof has large sections of rust it s inevitable that you ll have to repair a few holes and cracks.
If you attempt to paint over rust you will inevitably see a recurrence unless you pre treat the metal with primer.
Unfortunately most primers are not formulated to seal rust.